The one-step forming construction technique for high-precision, wear-resistant floors without cutting joints, which is based on laser leveling technology
March 31, 2025
The one-step forming construction technique for high-precision, wear-resistant floors without cutting joints, which is based on laser leveling technology 2
🎄 1. Construction equipment
(I) Power core equipment
The equipment is equipped with a HONDA GX690 engine with a power of 18.4kW (25HP). It uses gasoline as fuel. The 20L fuel tank capacity can ensure that the equipment can operate stably for a certain period of time and provide reliable power for floor construction. This power configuration enables the equipment to operate stably for a long time in large-area floor construction scenes such as large industrial plants and commercial plazas, avoiding the impact of insufficient power on the construction progress.
(II) Leveling equipment
❶. **Vibration leveling equipment**:The vibration system of the equipment is driven by an electric motor with an excitation force of 2000N. After the concrete is poured, the equipment makes the concrete more compact through vibration, effectively eliminates the gaps and bubbles inside the concrete, and lays the foundation for creating a high-precision wear-resistant floor. In actual operation, this vibration leveling equipment can quickly and evenly process the concrete surface to ensure the flatness of subsequent construction.
❷. **Paving and leveling equipment**:It adopts hydraulic screw conveying paving mode with a leveling width of 2.5m (8.20ft). During the construction process, it can spread the concrete evenly and level it accurately. Whether it is indoor flooring or outdoor road flooring construction, this paving and leveling method can ensure that the thickness and flatness of the concrete meet high-precision requirements.
The equipment is equipped with two types of solid anti-skid tires and pneumatic wide tires. The net weight of the whole machine is 990kgs (2183lbs) and the overall dimensions are 3600x3000x1650mm (11.81×9.84×5.41ft). Such tire configuration and body specifications enable the equipment to move flexibly and operate stably under different ground conditions, such as on rough construction site floors or smooth indoor floors.
🎄 2. Construction process
(I) Construction preparation
Before construction, the construction site needs to be accurately measured and cleaned. At the same time, debug the construction equipment to ensure that the engine is running normally, the vibration system and hydraulic system are in good performance, and the laser receiving device can accurately receive signals, so as to make full preparations for construction.
(II) Concrete pouring
The mixed concrete is transported to the construction site for pouring, and the pouring thickness and speed of the concrete are controlled to provide a good foundation for subsequent leveling operations.
(III) Laser leveling
The laser transmitter is used to establish a reference plane. After the laser receiver on the equipment receives the signal, the scraper height is automatically adjusted. Through the hydraulic screw conveying paving mode, precise leveling is performed according to the leveling width of 2.5m (8.20ft). At the same time, the vibration system works with an exciting force of 2000N to make the concrete dense and the surface flat.
(IV) Spreading and finishing of wear-resistant materials
When the floor concrete is initially set, evenly spread the wear-resistant material. Afterwards, professional equipment is used to perform surface finishing treatment to make the floor surface smooth and flat, improve the wear resistance and aesthetics of the floor, and complete the one-time molding construction of high-precision wear-resistant floor without cutting.
🎄 3. Technical advantages
(I). **High precision**:
With the help of laser leveling technology and advanced equipment, the flatness of the floor can be accurately controlled, and the error can be controlled within a very small range, meeting the needs of various places with extremely high requirements for floor accuracy, such as precision instrument manufacturing workshops, electronic production workshops, etc.
(II). **Free cutting**:
By optimizing the concrete mix ratio and construction process, the generation of floor cracks is effectively reduced, and free cutting construction is achieved, which not only improves the overall aesthetics of the floor, but also reduces the subsequent maintenance costs.
(III). **High efficiency**:
The high-performance parameters of the equipment, such as the powerful engine, efficient hydraulic paving system and stable vibration system, ensure the rapid advancement of construction, greatly shorten the construction period and improve construction efficiency.
(IV). **Strong adaptability**:
Equipment equipped with two types of tires can adapt to different working site conditions, whether indoors or outdoors, dry or wet ground, can stably and efficiently complete construction tasks.
About the Author: Shandong Vanse Machinery Technology Co., Ltd.
Shandong Vanse Machinery Technology Co., Ltd. is a high-tech manufacturer specializing in concrete construction machinery, including laser screeds and related equipment. The company integrates R&D, production, and global sales, with products exported to over 60 countries and widely used in infrastructure projects worldwide.
What benefits does a concrete laser leveling machine offer in comparison to conventional leveling approaches?
Concrete laser leveling machine is an efficient and precise equipment in modern concrete construction. Compared with traditional manual leveling (such as ruler, scraper, vibrator) or mechanical leveling (such as simple leveling by paver), its advantages are mainly reflected in the following dimensions: Laser control, unified global benchmark: The laser leveling machine establishes a horizontal reference plane through a laser transmitter, and the leveling head always works with this reference as a reference, avoiding the local height difference caused by manual visual errors and reference line offset (such as loose wire) in traditional methods. Accuracy can reach millimeter level: The flatness error of traditional manual leveling is usually above 5-10mm, while the laser leveling machine can control the error within 3mm, which is especially suitable for scenes with high flatness requirements (such as industrial plants, storage and logistics floors, precision instrument workshops, etc.), which can reduce the risk of sanding and cracking of the ground in the later stage, and also provide a more stable foundation for subsequent epoxy flooring, wear-resistant flooring and other processes. The single-shift operation area doubles: A traditional manual leveling team (3-5 people) can complete about 300-500 square meters per day, while a laser leveling machine (operated by 1-2 people) with concrete conveying equipment can complete 1000-2000 square meters in a single shift, and the efficiency is increased by 2-4 times. Integrated operation, reducing processes: The laser leveling machine integrates the functions of vibration, leveling, and slurry. The traditional method of "paving – vibration – scraping – slurry" requires multiple people to cooperate, and the laser leveling machine can complete it at one time, shortening the process connection time. Save labor costs: Traditional leveling requires a large number of workers to work together (such as paving, measuring, scraping, finishing, etc.), while the laser leveling machine only requires 1 operator and 1-2 auxiliary workers (handling corners, filling materials), which greatly reduces the number of workers, especially suitable for the current situation of labor shortage in the construction industry. Reduce labor intensity: Traditional manual leveling requires bending over and repeatedly pushing and pulling the scraper bar, which is labor-intensive, and long-term operation is prone to cause occupational diseases such as lumbar muscle strain; laser leveling machines are operated through mechanical automation, and the labor intensity of workers is significantly reduced. High-frequency vibration reduces bubbles and honeycombs: The leveling head of the laser leveling machine is equipped with a high-frequency vibrator (the vibration frequency can reach 3000-5000 times/minute), which can fully discharge the air in the concrete, avoid local leakage and lack of vibration caused by uneven manual operation of traditional vibrating rods, and improve the density and strength of concrete. Uniform slurry lifting effect: The leveling head completes slurry lifting simultaneously during the leveling process, making the surface cement mortar more evenly distributed, reducing the local thinning or overdrying caused by traditional manual slurry lifting, which is conducive to subsequent surface finishing and enhancing surface wear resistance. Capability of large slope construction: Some laser levelers support slope adjustment (0-5% or even higher), which can be used in scenes with slope requirements such as ramps and sloping roofs. Traditional manual leveling is difficult to accurately control the slope. Large area seamless construction: For ultra-large area concrete (such as large factory buildings and airport runways), laser levelers can operate continuously, reduce joint errors caused by manual segmented construction, and improve overall flatness. Adaptability to harsh environments: The laser system is less affected by weather (such as strong light and breeze), while manual leveling is prone to visual errors under strong light, and strong winds will affect the stability of the baseline. Reduce later maintenance costs: Due to high flatness and good density, the probability of cracking and sanding of concrete floors is reduced, and subsequent repair and maintenance costs are reduced. Shorten construction period and accelerate capital turnover: Efficient construction can complete project nodes ahead of schedule, reduce indirect costs such as equipment rental and labor management, and especially for large projects, the time cost savings are more significant. The concrete laser leveling machine surpasses the traditional leveling method in terms of accuracy, efficiency, quality, cost, etc. through "laser precision control + mechanical automation operation", and is especially suitable for projects with high requirements for ground quality and large construction areas. Although the initial equipment investment is high, in the long run, the comprehensive benefits it brings (reducing rework, saving labor, shortening construction period, etc.) can significantly improve the competitiveness of construction. Click the below to jump immediately!!! ARMOUR JOINT CONCRETE LASER LEVELING MACHINE LIGHT TOWER POWER TROWEL SLIPFORM MACHINE STEEL FIBER TOPPING SPREADER TRACKED MINI DUMPER
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How to avoid scams when buying a laser leveling machine?
Many consumers are still prone to falling into the trap of low prices when buying laser leveling machines, and buying some products of unknown brands. This way of buying is very unwise. We should still believe in the power of brands when buying products. The equipment of big brands has already left other small manufacturers behind by several streets in terms of knowledge and after-sales service. "High degree of automation, low labor intensity, saving templates and channel steel, reducing labor input, and smoother ground"… Based on various advantages, laser leveling machines are now highly sought after by the construction floor industry and have become star products in engineering machinery and equipment. Driven by unlimited business opportunities and market interests, many companies have begun to join in, and Xuancheng itself is a professional brand, a professional manufacturer, and a product expert. This phenomenon makes consumers not know how to choose when buying laser leveling machine products. Here, Shandong VANSE Machinery Editor specially sorted out several precautions for buying laser leveling machines to help users stay away from "being fooled" and find truly professional and focused good brands and good products. For high-tech products such as concrete laser leveling machines, in addition to technological innovation, there is another important factor that affects the quality of concrete laser leveling machines, that is, experience. How to define laser leveling machine products of different models and specifications? How to deal with the flatness of the ground? How to position the laser transmitter and other issues require years of long-term accumulation to accurately grasp. If users hastily buy products from entry-level brands when choosing laser leveling machine products, they are likely to become "guinea pigs" and encounter various troubles. It is very simple to identify whether this brand is just getting started. You only need to check its patent registration time and understand the real cases in the past. For the current phenomenon and confusion in the laser leveling machine industry, industry insiders believe that consumers' trust in a company in the final purchase is a comprehensive consideration. The price factor may account for 25% of it, but in the end, consumers still consider comprehensive factors. Today, when consumption habits are becoming more rational, low prices can only be a gimmick to attract consumers' attention. The real sign of measuring the success or failure of an enterprise is the product quality, after-sales service and the company's own strong strength. At present, the reshuffle trend of the laser leveling machine industry is becoming more and more obvious. For laser leveling machine companies with insufficient terminals, imperfect networks, and less well-known brands, they will face greater pressure. Shandong VANSE Machinery has been committed to the research and development and production of concrete laser leveling machines for many years. Its core components are all produced by large manufacturers in advanced countries such as Germany and the United States. The production process is strictly in accordance with national standards, enterprise standards, and quality control assurance systems to ensure that product quality meets or exceeds the requirements of enterprise standards and relevant national standards. With excellent quality, excellent performance, and superior cost performance, it has won the trust and praise of users. Shandong VANSE Machinery's series of products have been widely used in factories, and customers are all over the country, inside and outside the Great Wall, and have been recognized by partners and customers of many engineering projects such as workshops, underground garages, floors, access bridges, square floors, logistics warehousing, etc. We sincerely invite you to come to
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