The one-step forming construction technique for high-precision, wear-resistant floors without cutting joints, which is based on laser leveling technology
March 31, 2025
The one-step forming construction technique for high-precision, wear-resistant floors without cutting joints, which is based on laser leveling technology 2
🎄 1. Construction equipment
(I) Power core equipment
The equipment is equipped with a HONDA GX690 engine with a power of 18.4kW (25HP). It uses gasoline as fuel. The 20L fuel tank capacity can ensure that the equipment can operate stably for a certain period of time and provide reliable power for floor construction. This power configuration enables the equipment to operate stably for a long time in large-area floor construction scenes such as large industrial plants and commercial plazas, avoiding the impact of insufficient power on the construction progress.
(II) Leveling equipment
❶. **Vibration leveling equipment**:The vibration system of the equipment is driven by an electric motor with an excitation force of 2000N. After the concrete is poured, the equipment makes the concrete more compact through vibration, effectively eliminates the gaps and bubbles inside the concrete, and lays the foundation for creating a high-precision wear-resistant floor. In actual operation, this vibration leveling equipment can quickly and evenly process the concrete surface to ensure the flatness of subsequent construction.
❷. **Paving and leveling equipment**:It adopts hydraulic screw conveying paving mode with a leveling width of 2.5m (8.20ft). During the construction process, it can spread the concrete evenly and level it accurately. Whether it is indoor flooring or outdoor road flooring construction, this paving and leveling method can ensure that the thickness and flatness of the concrete meet high-precision requirements.
The equipment is equipped with two types of solid anti-skid tires and pneumatic wide tires. The net weight of the whole machine is 990kgs (2183lbs) and the overall dimensions are 3600x3000x1650mm (11.81×9.84×5.41ft). Such tire configuration and body specifications enable the equipment to move flexibly and operate stably under different ground conditions, such as on rough construction site floors or smooth indoor floors.
🎄 2. Construction process
(I) Construction preparation
Before construction, the construction site needs to be accurately measured and cleaned. At the same time, debug the construction equipment to ensure that the engine is running normally, the vibration system and hydraulic system are in good performance, and the laser receiving device can accurately receive signals, so as to make full preparations for construction.
(II) Concrete pouring
The mixed concrete is transported to the construction site for pouring, and the pouring thickness and speed of the concrete are controlled to provide a good foundation for subsequent leveling operations.
(III) Laser leveling
The laser transmitter is used to establish a reference plane. After the laser receiver on the equipment receives the signal, the scraper height is automatically adjusted. Through the hydraulic screw conveying paving mode, precise leveling is performed according to the leveling width of 2.5m (8.20ft). At the same time, the vibration system works with an exciting force of 2000N to make the concrete dense and the surface flat.
(IV) Spreading and finishing of wear-resistant materials
When the floor concrete is initially set, evenly spread the wear-resistant material. Afterwards, professional equipment is used to perform surface finishing treatment to make the floor surface smooth and flat, improve the wear resistance and aesthetics of the floor, and complete the one-time molding construction of high-precision wear-resistant floor without cutting.
🎄 3. Technical advantages
(I). **High precision**:
With the help of laser leveling technology and advanced equipment, the flatness of the floor can be accurately controlled, and the error can be controlled within a very small range, meeting the needs of various places with extremely high requirements for floor accuracy, such as precision instrument manufacturing workshops, electronic production workshops, etc.
(II). **Free cutting**:
By optimizing the concrete mix ratio and construction process, the generation of floor cracks is effectively reduced, and free cutting construction is achieved, which not only improves the overall aesthetics of the floor, but also reduces the subsequent maintenance costs.
(III). **High efficiency**:
The high-performance parameters of the equipment, such as the powerful engine, efficient hydraulic paving system and stable vibration system, ensure the rapid advancement of construction, greatly shorten the construction period and improve construction efficiency.
(IV). **Strong adaptability**:
Equipment equipped with two types of tires can adapt to different working site conditions, whether indoors or outdoors, dry or wet ground, can stably and efficiently complete construction tasks.
About the Author: Shandong Vanse Machinery Technology Co., Ltd.
Shandong Vanse Machinery Technology Co., Ltd. is a high-tech manufacturer specializing in concrete construction machinery, including laser screeds and related equipment. The company integrates R&D, production, and global sales, with products exported to over 60 countries and widely used in infrastructure projects worldwide.
How to choose the concrete power trowel machine that suits your needs?
– Site size – Large area construction: If you often need to smooth large areas of concrete sites (such as large industrial plants, warehouses, parking lots, etc.), a ride-on trowel is the best choice. It has high working efficiency, and the operator can sit on the machine to drive, and by controlling the machine's driving speed and the rotation of the trowel disc, it can quickly cover a large area of the ground. For example, for sites with an area of more than thousands of square meters, a ride-on trowel can complete the rough grinding and fine grinding processes in a short time. – Small and medium area construction: For small and medium areas (such as indoor floors of small buildings, family courtyards, etc.), a walk-behind trowel is more suitable. It is flexible to operate, can easily move and turn in a relatively narrow space, and can also smooth corners and edge areas well. Handheld trowels are more suitable for very small areas or local repair work, such as repairing small areas of ground cracks or fine processing of some corners. – Ground flatness requirements – High-requirement ground: If the ground flatness and finish are extremely high, such as high-end shopping malls, hotel lobbies, electronic chip production workshops, etc., a double-disc ride-on trowel is a better choice. The double-disc design can make the ground more evenly pressed, effectively reducing the height difference of the ground. By finely adjusting the height and rotation speed of the trowel disc, the ground can achieve a mirror-like effect. – General requirements for ground: For general outdoor roads, ordinary residential floors, etc., a single-disc walk-behind or ride-on trowel can meet the basic troweling requirements, making the ground flat and smooth without obvious bumps or depressions. – Construction frequency and intensity – Frequent high-intensity construction: If you need to use the trowel frequently and the construction intensity is high (such as a professional construction team), you should choose a trowel with reliable quality and strong power. For example, choose a model with a high-power engine (for gasoline trowels) or a high-torque motor (for electric trowels), and consider the durability of the machine, including factors such as the strength of the body structure and the quality of wearing parts. – Occasional use: If you only occasionally do some small ground troweling work (such as home users), you can choose a relatively low-priced, simple-function walk-behind or handheld trowel to meet basic usage needs. – Electric trowel – Applicable scenarios: Electric trowels are suitable for use indoors or in places with high noise and environmental requirements. For example, when performing ground construction in indoor environments such as hospitals, schools, and office buildings, the low noise of the electric trowel will not cause interference to surrounding personnel, and there is no exhaust gas emission, which has no effect on indoor air quality. – Advantages and disadvantages: Its advantages are simple operation, easy start and stop, and can be controlled by just the power switch. At the same time, the maintenance of the electric trowel is relatively simple, and it does not need to regularly replace parts such as engine oil and spark plugs like gasoline trowels. However, electric trowels are relatively weak in power, and their working range is limited by the length of the power cord, which may not be convenient for large-scale construction. – Gasoline trowels – Applicable scenarios: Gasoline trowels are suitable for various outdoor construction sites, especially in remote areas without power supply or large open-air construction sites. It is highly maneuverable and can be moved freely without being bound by power cords. – Advantages and disadvantages: The main advantage of gasoline trowels is that they are powerful and can easily handle various types of concrete, including thicker or harder concrete. However, they are noisy and produce exhaust emissions, which have a certain impact on the environment and the health of operators, and their maintenance costs are relatively high. – Size and number of trowel discs – Size of trowel discs: The larger the size of the trowel disc, the larger the area covered each time, and the higher the work efficiency. Generally speaking, the diameter of the trowel disc of a walk-behind trowel is between 600 and 1000 mm, and the diameter of the trowel disc of a ride-on trowel may reach more than 1000 mm. You can choose the appropriate trowel disc size according to the size of the construction site and actual needs. – Number of trowel discs: Double-disc trowels can provide more uniform pressure when working, making the ground flatter, but the price may be relatively high. Single-disc trowels are relatively cheap and can meet basic needs for some grounds that do not require particularly high flatness. – Speed range – The speed of the trowel has an important impact on the quality and efficiency of troweling. Too high a speed may cause the trowel disc to wear too quickly and cause defects such as wavy lines on the ground; too low a speed will affect the troweling efficiency. The speed of a general trowel is between 70 and 150 rpm, and the speed range of trowels of different brands and models may vary. You need to choose the appropriate speed range based on the specific construction requirements (such as coarse grinding or fine grinding). – Power – The power determines the working capacity of the trowel. For large trowels or when thicker and harder concrete needs to be processed, higher power is required. For example, the power of a ride-on trowel is generally between 5 and 10 horsepower, the power of a walk-behind trowel is generally between 3 and 5 horsepower, and the power of a handheld trowel is relatively low, generally between 1 and 3 horsepower. You can choose the appropriate power according to the intensity of the construction and the type of concrete. – Supply of consumables: When choosing a trowel, consider the supply of consumables (such as trowel blades, bearings, drive belts, etc.). Choose brands and models that are easy to obtain consumables on the market, so that they can be replaced in time when they are damaged to avoid delaying the construction progress. – Cost of consumables: Compare the prices of consumables of trowels of different brands and models, and try to choose a trowel with a lower cost of consumables. Because consumables may need to be replaced many times during long-term use, a lower cost of consumables can reduce the cost of later use and maintenance. – Machine price and cost-effectiveness: In addition to considering the cost of consumables, the price and cost-effectiveness of the trowel should also be comprehensively evaluated. Don't just look at cheap products, but judge their cost-effectiveness by combining factors such as the performance, quality, and brand of the machine. For example, some high-priced but reliable and high-performance trowels may be more cost-effective from the perspective of long-term use. – Brand reputation: Choosing a trowel from a well-known brand can guarantee the quality and performance of the product. Well-known brands have stricter standards in product research and development, production processes, quality control, etc., and their products are more reliable. You can learn about the reputation of the brand by checking user reviews, consulting professionals, or consulting industry reports. – After-sales service: Good after-sales service is an important factor in ensuring the normal use of the trowel. After-sales service includes the warranty period of the product, the timeliness and professionalism of the maintenance service, and technical support. When purchasing, you should understand whether the manufacturer provides door-to-door maintenance services, the speed of supply of maintenance parts, and whether there is a professional customer service team to answer questions encountered by users during use.
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June 13, 2024
How does the laser control system of the concrete laser leveling machine achieve precise leveling?
How does the laser control system of the concrete laser leveler achieve precise leveling? ✍ Introduction ◎◈◎ With the continuous advancement of modern construction technology, concrete construction has become a key technical field. Among them, the concrete laser leveler plays an increasingly important role in the construction industry with its efficient and precise leveling capabilities. The core of the concrete laser leveler lies in its laser control system, which achieves high-precision leveling of the concrete surface by precisely controlling laser emission and reception. This article will explore in depth how the laser control system of the concrete laser leveler achieves precise leveling, in order to provide readers with a deeper understanding. ✍ Composition and working principle of the laser control system ◎◈◎ The laser control system of the concrete laser leveler is mainly composed of a laser transmitter, a receiver, a control system, and a leveling head. When working, the laser transmitter emits a laser beam, which is reflected by a reflector to form a stable laser plane. The receiver on the leveler can receive these laser signals in real time, convert them into electrical signals, and transmit them to the control system. The control system accurately calculates the distance between the leveling head and the laser plane based on the received signal, and adjusts the lifting and movement of the leveling head to make the concrete surface reach the predetermined flatness. ✍ Key technologies for laser control systems to achieve precise leveling ◎◈◎ 1. Laser positioning technology Laser positioning technology is the core of the laser control system. The laser beam emitted by the laser transmitter has a high degree of directionality and stability, and can form a precise plane in space. By receiving the laser signal, the receiver can determine the positional relationship between the leveling head and the laser plane in real time. This positioning method is not only highly accurate, but also fast, and can achieve real-time and continuous leveling of the concrete surface. 2. Closed-loop control technology Closed-loop control technology is an important means to achieve precise leveling. During the operation of the laser leveling machine, the control system will adjust the lifting and movement of the leveling head in real time according to the received laser signal. When the leveling head deviates from the laser plane, the control system will respond quickly and adjust the motion trajectory of the leveling head to return it to the laser plane. This closed-loop control method can ensure that the leveling head always remains within the predetermined flatness range, thereby achieving a high-precision leveling effect. 3. Accurate hydraulic drive system The hydraulic drive system is the power source for precise leveling. The lifting and movement of the leveling head need to be driven by the hydraulic system. The accuracy of the hydraulic system directly affects the accuracy of leveling. Therefore, laser leveling machines usually use high-precision hydraulic components and control systems to ensure that the motion trajectory of the leveling head can accurately follow the changes in the laser plane. ✍ Application of laser control system in actual construction ◎◈◎ The laser control system of the concrete laser leveling machine has a wide range of application value in actual construction. Whether it is the ground construction of large shopping malls and parking lots, or the construction of infrastructure such as highways and airport runways, high-precision leveling of the concrete surface is required. Through its precise laser control system, the laser leveling machine can achieve fast, efficient and precise leveling of the concrete surface, greatly improving the construction efficiency and quality. In addition, the laser control system can also be flexibly adjusted according to construction needs. For example, in different construction environments, the position, angle and other parameters of the laser transmitter and receiver can be adjusted to meet different construction requirements. At the same time, the control system can also accurately control the lifting and moving speed of the leveling head according to the construction progress and quality requirements to achieve the best leveling effect. ✍ Advantages and Challenges of Laser Control System ◎◈◎ The application of laser control system in concrete laser leveling machine brings many advantages. First, it greatly improves the accuracy and efficiency of leveling, so that the flatness of the concrete surface has been significantly improved. Secondly, the laser control system can realize automated construction, reduce manual intervention and errors, and improve the reliability and stability of construction. In addition, the laser control system is also highly flexible and adaptable, and can adapt to different construction environments and requirements. However, the laser control system also faces some challenges. For example, the stability of the laser signal is easily affected by environmental factors such as temperature, humidity, wind, etc. In addition, the operation and maintenance of the laser leveling machine also requires certain professional skills and experience. Therefore, when using the laser leveling machine, it is necessary to strengthen the training and management of operators to ensure the normal operation of the equipment and the smooth progress of construction. ✍ Future Development Trend of Laser Control System ◎◈◎ With the continuous advancement of science and technology and the continuous development of the construction industry, the laser control system of the concrete laser leveling machine will continue to be optimized and upgraded. In the future, laser control systems may develop in the following directions: 1. Intelligent development: By introducing technologies such as artificial intelligence and machine learning, the laser control system will have stronger autonomous learning and adaptability, and can automatically adjust and optimize according to different construction environments and requirements. 2. High-efficiency development: By improving the performance of key components such as laser transmitters, receivers, and hydraulic systems, the response speed and accuracy of the laser control system will be improved, and the leveling efficiency and quality will be further improved. 3. Modular design: Using modular design ideas, the laser control system is divided into multiple independent modules, which is convenient for maintenance, upgrading and expansion, and improves the reliability and flexibility of the equipment. 4. Green and environmental protection development: The environmental performance of Fengzhong laser control system reduces the energy consumption and environmental pollution of equipment by adopting low-energy consumption and low-emission technologies and materials, and realizes green construction. ✍ Conclusion ◎◈◎ The laser control system of the concrete laser leveling machine is the key to achieving precise leveling. It achieves high-precision leveling of the concrete surface through technical means such as laser positioning technology, closed-loop control technology and precise hydraulic drive system. In actual construction, the laser control system has a wide range of application value, which can improve construction efficiency and quality, and reduce manual errors and costs. Although the laser control system is still facing some challenges, with the continuous advancement of science and technology and the continuous development of the construction industry, it is believed that the laser control system of the concrete laser leveling machine will usher in a broader development prospect in the future. With the integration and application of cutting-edge technologies such as artificial intelligence, the Internet of Things, and big data, the intelligence, adaptation, and self-learning capabilities of the laser control system will be further improved, making the leveling process more accurate, efficient, and reliable. At the same time, the concept of green environmental protection and sustainable development will also be more reflected in the design of the laser control system. By optimizing the equipment structure, adopting environmentally friendly materials and energy-saving technologies, reducing energy consumption and emissions, and achieving green construction, it will be an important direction for the development of laser control systems in the future. In addition, with the continuous improvement of the construction industry's requirements for the quality of concrete construction, the laser control system also needs to be continuously innovated and improved. In the future, we can expect the advent of more intelligent, efficient, and environmentally friendly laser control systems, which will bring more excellent leveling effects and user experience to concrete construction.
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August 23, 2023
How to reduce the fuel consumption of laser leveling machine?
Fuel consumption can be said to be a point that most laser leveling machine users are particularly concerned about. Since the leveling machine is used very frequently during the construction stage, the fuel consumption will continue to increase accordingly. In the long run, the overall cost of using the laser leveling machine will inevitably rise sharply. As a result, it will be difficult to obtain ideal economic benefits. In fact, fuel consumption can be reduced in the process of using the laser leveling machine, of course, the premise is that you need to master the correct operation method. ❥ Reduce unnecessary idling: If you want to save fuel, you need to reduce the necessary idling speed of the engine. It should be clear that when the laser leveling machine is running at idling speed, the hydraulic pump is also used to circulate the hydraulic oil. The longer the idling time, the more fuel wasted. The correct way to save fuel is to try not to drive the laser leveling at idle speed during standby and rest, which is one of the secrets of fuel saving. ❥ Master the correct operation: In order to reduce unnecessary operations that increase fuel consumption in the laser leveling machine, the premise is that you must first be familiar with the basic operations of the leveling machine, and master the correct operations of loading, walking, turning, leveling, and slope repairing. If the foundation is not good, who is to blame for the oil leveling machine, and I would like to remind novices who have just entered the industry to listen to the advice of the old driver and learn the leveling operation well. ❥Reduce the engine speed: When carrying out the same excavation operation, when the engine is at a high speed, the laser leveling machine is fast, but the fuel consumption is high; when operating under non-full throttle, the engine speed is properly reduced, although the working speed is reduced, but Can reduce fuel consumption and improve fuel efficiency. ❥Non-full throttle walking: The laser leveling machine should run under the non-full throttle of the engine. Everyone should know that the higher the engine speed, the faster the walking speed and the higher the fuel consumption. Reducing the engine speed during operation can improve the fuel consumption efficiency during walking. ❥Try not to do invalid actions: If you want to save fuel, you should also pay attention to reducing the ineffective actions of the laser leveling machine as much as possible. Ineffective actions can only waste more oil in vain. Operate according to the specific conditions of the construction work to avoid unnecessary rotation. ❥ Reduce the rotation angle: Minimize the rotation angle. If the rotation angle is small, the operation cycle can be shortened, the workload per unit time can be increased, and the fuel consumption efficiency can be improved. Then, the laser leveling machine should be placed closer to the operation. As a user of the laser leveling machine, using scientific methods to reduce fuel consumption can not only save the cost of use, but also help to prolong the service life of the leveling machine. In order to make the laser leveling machine work better for us, we also need to I hope everyone will refer to the above content to formulate a set of simple and effective leveling machine consumption reduction strategies.
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