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The ‘beauty’ work of the ground depends on the laser leveling machine (2)
May 4, 2023
The "beauty" work of the ground depends on the laser leveling machine (2)
In detail, after reading the previous article, you already know a little about laser leveling machines. Some environments that require relatively high ground flatness, such as: shopping malls, airports, etc., and it is no longer suitable to continue construction by manually grinding the ground Because this will greatly affect the efficiency and quality of the work, the concrete laser leveling machine alone will take the lead.
Reasonable workload
The size and nature of the working load of the concrete laser leveling machine have an important influence on the loss process of the machine. In general, the wear of parts increases proportionally with the load. Wear increases when a part is subjected to higher than average design loads. In addition, when other conditions are the same, the stable load has less wear, less failure and lower life than the dynamic load.
Ensuring the normal working load mainly depends on the operator's use of the concrete laser leveling machine.
One must pay attention not to work under the maximum load that the machine can bear, and use the machine within its capacity. As the manager of the concrete laser leveling machine, when appointing the operator, the random information and operation manual of the concrete laser leveling machine should be handed over to the operator, so that they can normally grasp the mechanical properties and operating procedures, and should not be arbitrarily assigned Relevant information is withheld.
Second, try to ensure the uniform addition and subtraction of the mechanical load, so that the machinery is in a relatively gentle load change. Specifically, it is necessary to increase and decrease the throttle more evenly to prevent the engine and working devices from fluctuating greatly.
Use lubricating oil scientifically
According to statistics, more than half of the failures of concrete laser leveling machines are caused by poor lubrication. Due to the precision of the parts of the concrete laser leveling machine, good lubrication can maintain a normal working gap and a suitable working temperature, thereby reducing the wear of the parts and reducing mechanical failures. Normal and reasonable lubrication is one of the effective measures to reduce mechanical failures. For this reason, one is to choose lubricants reasonably. During use, neither low-grade lubricants nor other types of lubricants can be used instead, let alone inferior products. The second is to always check the quantity and quality of lubricants.
Timely maintenance and repair
Various failures will inevitably occur during the use of the concrete laser leveling machine. Among these failures, some failures may have a slight impact on mechanical equipment, while some are more serious, and may even cause major accidents such as machine crashes and human deaths.
Experience has shown that major mechanical failures are often caused by minor failures. The reason is that the timely disposal of minor faults has been neglected. Therefore, for mechanical failures, regardless of their size, they should be eliminated in time, so as to maintain the normal performance of the machinery and reduce the possibility of causing larger failures.


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Shandong Vanse Machinery Technology Co., Ltd. is a high-tech manufacturer specializing in concrete construction machinery, including laser screeds and related equipment. The company integrates R&D, production, and global sales, with products exported to over 60 countries and widely used in infrastructure projects worldwide.
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Select materials and construction equipment with good environmental performance to reduce the emission of pollutants such as noise and dust during construction. At the same time, optimize the construction process and process, reduce energy consumption and resource consumption, and achieve green construction and sustainable development. In summary, the quality control points of diamond wear-resistant floor construction involve many aspects, which require the cooperation and guarantee of construction personnel, equipment, materials, environment and other aspects. Only under the premise of strictly controlling the quality points of each construction link can the construction quality and performance of diamond wear-resistant floor be guaranteed to reach the expected goals. Finally, it should be emphasized that the construction quality control of diamond wear-resistant flooring is not only related to the current use effect, but also to its long-term service life and performance. Therefore, construction units and construction personnel should always adhere to quality as the core, user demand as the guide, and continuously improve their own technical level and professional quality to provide users with more high-quality and reliable diamond wear-resistant flooring products and services. Before concluding this article, it should also be pointed out that with the continuous advancement of science and technology and the continuous innovation of construction technology, the construction quality control of diamond wear-resistant flooring will continue to face new challenges and opportunities. In the future, we should continue to strengthen the research and exploration of diamond wear-resistant flooring construction technology, continuously improve and optimize construction technology and processes, improve construction quality and efficiency, and make greater contributions to promoting the healthy development of the flooring industry. In summary, the key points of quality control of diamond wear-resistant flooring construction are a complex and systematic project, which requires us to strictly control every link in the construction process, pay attention to details and standardization. Only in this way can we ensure that the quality and performance of diamond wear-resistant flooring are in the best state and create a safe, comfortable and beautiful use environment for users.Read More
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The detection methods and acceptance standards for the flatness and smoothness of the floor after the construction by the concrete laser leveling machine
The detection methods and acceptance standards for the flatness and smoothness of the floor after the construction by the concrete laser leveling machine are a very professional and important issue. Although laser levelings can achieve extremely high quality standards, the final acceptance relies on objective data. The following are the detailed testing methods and acceptance criteria: Flatness is the greatest advantage of the laser leveling machine, and its acceptance criteria are much higher than those of traditional processes. Straightedge and feeler gauge method (traditional, commonly used) Tools: 2-meter or 3-meter national standard straightedge (or electronic straightedge), feeler gauge. Method: Place the straightedge steadily on the ground and use a feeler gauge to measure the maximum gap between the bottom of the straightedge and the ground. At least 10 points should be measured in the same area (such as a slab or a room), and the measurement points should be randomly distributed and cover key parts such as the edges of walls and the bases of columns. Advantages: Simple tools, convenient operation and intuitive. Disadvantage: It reflects local "wavy" undulations and cannot accurately measure the overall flatness of a large area. Level or total station measurement method (elevation method) Tools: High-precision level, tower ruler or total station. Method: Set up measurement points on the ground in a certain grid (for example, 1m×1m or 2m×2m), measure the elevation value of each point with a level, and then calculate the height difference between any two points or the standard deviation of the entire area. Advantages: The data is precise and can generate an elevation map of the entire ground, making it the most scientific. Disadvantages: It takes a long time and requires high technical skills from the operators. F-Number System (Internationally recognized and the most scientific method) This is the method stipulated in the ASTM E1155 standard of the United States. It is currently the mainstream and highest standard for evaluating the flatness of the floor internationally, and is particularly suitable for high-standard floors constructed by laser levelings. Tools: Specialized floor profile meters (such as DipStick, DynaPulse, etc.) or continuous inertial profile measurement vehicles. Evaluation index F<sub>F</sub> value (flatness value) : It measures the undulation of the large wavelength (>600mm) of the floor, reflecting the degree of "tilt" or "wave" of the floor. The larger the F<sub>F</sub> value, the flatter the overall floor. F<sub>L</sub> value (levelness value) : It measures the undulation of the small wavelength (<600mm) of the floor surface, reflecting the degree of "roughness" or "micro-vibration" of the floor surface. The larger the F<sub>L</sub> value is, the smoother the local area of the floor will be. Method: Measurement and calculation are carried out by professionals and equipment in accordance with standard procedures. Domestic traditional standard (ruler method Ordinary industrial floor: Within a 2-meter straightedge range, the flatness deviation is ≤ 4mm. High-standard industrial floor /VNA ultra-flat floor: Within a 2-meter straightedge range, the flatness deviation is ≤ 2mm. For VNA flooring, it is usually required to be ≤ 1.5mm / 2m. International F-Number Standard (Recommended for high-standard projects) Ordinary industrial floor: F<sub>F</sub> 20 / F<sub>L</sub> 15 High-standard warehouse/logistics center: F<sub>F</sub> 35 / F<sub>L</sub> 25 VNA narrow channel library/super flat floor: F < sub > F < / sub > 50 / F < sub > L < / sub > 40 or higher (F < sub > F < / sub > 60 / F < sub > L < / sub > 50) Commercial floor (such as supermarkets) : F<sub>F</sub> 25 / F<sub>L</sub> 20 Note: The specific F value should be clearly stipulated in the project contract or design documents. Smoothness is a comprehensive concept, encompassing appearance, wear resistance, dust resistance, etc., and it is more dependent on visual inspection and functional acceptance. Visual inspection method Method: Observe the floor surface from different angles under well-lit conditions. Inspection contents Color uniformity: Whether the surface color is consistent, and whether there are obvious color differences, water marks, excessive or insufficient cement slurry. Defects: Whether there are honeycombs, pitted surfaces, holes, peeling, sanding, or exposed stones. Cracks: Check for visible plastic shrinkage cracks and dry shrinkage cracks to the naked eye. Focus on inspecting corners and areas with stress concentration. Bubbles: The quantity and size of surface bubbles. Generally, it is required that there should not be too many bubbles with a diameter greater than 2mm. Mark and gloss: Whether the surface is smooth and if there are any obvious machine marks or manual marks. Hard object scratching method Tools: Keys, coins and other hard objects. Method: Use a hard object to scratch the surface with a certain force. Judgment: If only light white scratches are left, it indicates that the surface hardness is good. If there is obvious sand grain shedding or deep grooves, it indicates that the surface strength is insufficient and sanding may occur. Rebound instrument method Tool: Concrete rebound tester. Method: Indirectly calculate the strength of the floor surface through the rebound value. This method has certain errors and needs to be corrected in accordance with the standards. Judgment: The rebound value should meet the design strength requirements. Abrasion resistance test (Laboratory) For places with high wear resistance requirements, cores can be taken on-site and sent to the laboratory for "abrasion tests" (such as ASTM C779). Visual quality Color: The surface color is uniform and consistent, without obvious color differences or contamination. Defects: The surface is dense and smooth, free from quality defects such as honeycombing, pitting, cracks, sanding, peeling, and hollowing. Seam: The cutting seam should be straight, with uniform width and depth, and no missing edges or corners. Surface hardness and anti-dusting property Scratching with a hard object should not produce sanding or loose substances. In daily use, the movement of vehicles and the movement of people should not cause dust to rise on the ground. In addition to flatness and smoothness, the following indicators also need to be paid attention to Elevation and slope Tools: Level, total station. Standard: The allowable deviation between the measured elevation and the designed elevation is usually ±10mm. In areas with drainage requirements, the slope should comply with the design requirements and there should be no water accumulation. Levelness (not flatness) Tools: Laser leveler, level. Standard: It refers to the degree of inclination of the entire floor relative to the absolute horizontal plane. For equipment foundations with strict level requirements, the allowable error is very small (such as ±3mm/10m). Inspection items Main detection tools Reference for High-standard acceptance Flatness 2-meter straightedge, feeler gauge ≤ 2mm / 2m (Recommended ≤ 1.5mm / 2m) F-Number measurement system F<sub>F</sub> 50 / F<sub>L</sub> 40 (Applicable to VNA floor) Smoothness Visual inspection, hard object scratches The color is uniform, without cracks, sanding or holes, and there is no sanding when scratched Elevation Level, total station ±10mm Slope Level, total station It meets the design requirements and there is no water accumulation Important Notice Prior agreement: All acceptance criteria (especially the methods and standards for flatness) must be clearly stipulated in the contract before construction to avoid disputes later on. Comprehensive inspection: During the acceptance process, a combination of a thorough census and key spot checks should be conducted; it is not advisable to merely focus on a few points. Environmental conditions: The inspection should be carried out after the concrete has reached a certain strength and the surface should be cleaned thoroughly. For high-standard floors constructed by laser leveling machines, it is strongly recommended to introduce the F-Number system for acceptance, as it can most scientifically and comprehensively evaluate the quality and performance of the floor, especially suitable for projects with extreme requirements for the ground such as automated warehouses and logistics centers. Note: The parameters provided in this document are for reference only and are not mandatory. Due to differences in technical characteristics between different brands and models of laser levelers, please consult the manufacturer for a suitable solution before actual operation. This reference document assumes no responsibility for any issues arising from failure to follow the manufacturer's instructions.Read More


